Indroduction:
- Sodium is soft, silverly white, highly reactive metal which does not occur free in nature.
- To prevent its reaction in the atmosphere, it is kept in kerosene oil.
- It can be easily cut with a knife.
- It is able to conduct heat and electricity.
- It is strongest reducing agent.
Difficulties on Extraction of Sodium:
i) Other agents can't reduce Sodium as it itself is a powerful reducing agent.
ii) Sodium is tarnished in air.
iii) Carbon reduction and hydrogen reduction is not feasible because it reacts with them to form carbide and hydroxide.
Down's electrolytic cell overcome these difficulties and sodium was extracted successfully from molten NaCl.
Extraction of Sodium by Down's Process
- Anode:- Graphite (Only 1)
- Cathode:- Iron (2 cathode)
- Sodium is obtained by the electrolysis of molten NaCl.
- Anode and cathode are separated from each other by a cylindrical steel gauge diaphragm so that Na and Cl2 are kept apart.
- Down's cell consists of a rectangular container of steel.
- Inside of the tank is lined with firebricks.
- Electrolyte is the mixture of NaCl and CaCl2 in the ratio of 40:60 by mass.
- CaCl2 is mixed to reduce the melting temperature of NaCl from about 800.C−600.C600∘−800∘C
- Therefore, there is chance of reduction of Na+ or Ca++ ions at cathode.
- Due to standard reduction potential of Na is greater than that of Ca, Na is deposited at cathode.
- Fused Sodium Chloride ionizes as:
NaCl→2Na++2Cl−
2Na++2e−→2Na(Reduction)
2Cl−→Cl2+2e−(Oxidation)
2Na++2e−→2Na
2Cl−→Cl2+2e−
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2Na++2Cl−→2Na+Cl2
- Note: Na is collected in bottle containing Kerosene and Cl2 is escaped from head.
Chemical Properties of Sodium:
Na+O2→Na2O+H2O⟶moistureNaOH+CO2→Na2CO3
But in dry air Na2O is only formed
4Na+O2→Na2O
While burning Na on air, moisture of oxide and peroxide formed
6Na+3O2→2Na2O+Na2O2
2Na+2H2O→2NaOH+H2+∆
2H2+O2→2H2O+flame
2Na+2HCl→2NaCl+H2
R−O−H+2Na→2R−O−Na+H2
Where, R=alkylgroup like CH3,C2H5
2Na+2NH3⟶△2NaNH2+H2
4Na+3CO2⟶△2Na2CO3+C
- Reaction with Reducing agent:
Being strong reducing agent, it reduces SiO2,B2O3,TiCl4, etc.
4Na+SiO2⟶△Si+2Na2O
4Na+TiCl4⟶△Ti+4NaCl
6Na+B2O3⟶△2B+2Na2O
2Na+H2⟶△2NaOH
2Na+S⟶△Na2S
2Na+Cl2⟶△2NaCl
3Na+P⟶△Na3P
6Na+N2⟶△2Na3N
Uses:
- Used in sodium vapor lamps.
- Used in Lassaigne's test for detection of foreign element of organic compounds.
Manufacture of Caustic Soda(NaOH)
Caster Kellner Process:
- Consists of large rectangular tank, divided into three compartments by slate partition, very close to bottom, but not touched with bottom.
- In Outer Compartment:
-There are graphite anode and flowing mercury acts as cathode.
-They are filled with saturated brine.
-There are Iron as cathode and flowing Mercury acts as anode.
Contains dil.NaOH solution.
- The whole cell is pivoted at one end and rests on an eccentric wheel at other end.
- On passing electric current the brine is electrolysed on outer compartments.
- Chlorine is liberated at anode and Sodium is discharged at mercury cathode forming NaHg.
- The eccentric wheel oscillates the cell slowly, thereby bringing amalgam to middle compartment.
NaHg→Na+Hg(AtAnode)
H2O→H++OH−(ionization)
2H++2e−⟶△H2(AtCathode)(Liberatedout)
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Na++OH−→NaOH
- When Solution in inner compartment is sufficiently concentrated (about 20%), it is drawn out and evaporated to dryness.
Purification:
-Unlike Na (By Down's process which is almost 100% pure), NaOH contains some Na2CO3, by reaction with CO2 in air, which is made pure by dissolving in alcohol, which is finally removed by filtration.
Kellner Solvay Method:
- In this manufacture process, sodium chloride (saturated brine) is electrolysed and discharged in flow of mercury to form sodium amalgam in upper tank and brought it to lower tank where it is hydrolysed to form sodium hydroxide.
- It has a bunch of carbon anode and flowing mercury acts as mercury cathode in upper tank.
- Brine solution is solution of NaCl with H2O, so it contains Na+,Cl−,H+,OH− ions.
- On electrolysis Cl− and H+ ions are discharged leaving Na+,OH−ions, i.e. components of NaOH
-NaCl⇌Na++Cl−
At Cathode:-(Reduction)
2Na++2e−→2Na
2Na+2Hg→2NaHg
At Anode:-(Oxidation)
2Cl−−e−→2Cl→Cl2(removed from outlet)
-Hydrolyzation of Sodium Amalgam
2NaHg+2H2O→2NaOH+H2↑+2Hg
-The regenerated mercury is recirculated in upper tank (in mercury reservoir)
Manufacture of Sodium Carbonate (Na2CO3)
-Sodium Carbonate generally known as washing soda, has manufacture principle as CO2 is bubbled on brine solution saturated with ammonia sodium bicarbonate is formed which on heating gives washing soda.
NH3+H2O+CO2⟶△NH4HCO3
(sufficient amount of CO2)
NH4HCO3+NaCl⟶△NH4Cl+NaHCO3
2NaHCO3⟶△Na2CO3+CO2↑+H2O
Details:
i) Saturation of brine with ammonia:
-NH3gas is mixed with little CO2 (from ammonia recovery tower).
-Any Mg or Ca salts present are precipitation.
2NH3+CO2+2H2O→(NH4)2CO3
CaCl2+(NH4)2CO4→CaCO3+2NH4Cl
MgCl2+(NH4)CO3→MgCO3+2NH4Cl
-CaCO3/MgCO3 are removed by passing through filter.
ii) Carbonate Tower:
-Ammonical brine is made trickle down from top of carbonation tower and meet with steam of CO2passing from bottom.
CO2+H2O+NH3→NH4HCO3
NaCl+NH4HCO3→NaHCO3+NH4Cl
-CO2 required for carbocation is prepared by heating limestone in lime kiln.
CaCO3⟶△;100∘CCaO+CO2
CaO+H2O→Ca(OH)2 (used on ammonia recovery tower)
iii) Filtration :
-NaHCO3 (Sodium Bicarbonate) is filtrate with the help of vacuum filter.
iv) Ammonia recovery tower :
-Filtrate from vacuum filter containing NH4Cl and little NaHCO3 is sent on long tower, ammonia recovery tower. Ca(OH)2 obtained from lime kiln is also passed on tower.
NH4HCO3→NH3+H2O+CO2
2NH4HCO3+Ca(OH)2→2NH3+2H2O+CaCl2
-Mixture of CO2 and NH3 is sent to ammonia absorber for saturation of brine.
v) Calcination of NaHCO3 :
-NaHCO3 thus obtained is heated strongly.
2NaHCO3⟶△Na2CO3+H2O+CO2
NOTE:
- Na2CO3.10H2O (deca hydrated Na2CO3) = washing soda
- Na2CO3 = Soda ash
- NaHCO3 = Baking Soda